Robotic pallet wrappers have revolutionized the packaging industry by significantly enhancing efficiency and throughput. A prime example is the Atlanta Stretch Neos pallet wrapping robot, equipped with a powered prestretch system. In practical applications, this robotic wrapper can secure a standard pallet in approximately 1 minute and 20 seconds. Notably, this performance isn't at its maximum capability, indicating potential for even faster wrapping times.
In our video below you can see how we wrap a pallet with the Atlanta stretch Neos pallet wrapper with powered prestretch system. From the start to finish of the full pallet, we wrap it with the pallet wrapping robot in 1 minute and 20 seconds that’s.
That’s right, with a robotic pallet wrapper you can wrap 1 in well under 2 minutes. In this video the robot wasn’t even set to its fastest speed.
But thats not all we wrap 2 full pallets in 3 minutes, and then a further 3rd pallet in just over 5 minutes. The reason for this is we don't need to unload the machine first or the pallet and reload the pallet. We just wrap the next pallet.Â
Optimizing Wrapping Speed
To further reduce wrapping time, consider the following adjustments:
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Increase Rotation Speed: Enhancing the rotation speed allows the wrapper to apply film more quickly around the pallet. For instance, models like the Sfera easy arm wrapping robot offer adjustable rotation speeds ranging from 5 to 12 rpm, providing flexibility based on load stability and wrapping requirements.
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Reduce Film Overlap: Minimizing the overlap of film layers decreases the amount of film used and the time taken per wrap. This adjustment should be balanced with the need for load stability.
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Wrap in Ascent Only: Configuring the machine to wrap only during the upward movement can cut wrapping time roughly in half. This method is suitable for loads that don't require double wrapping for stability.
Daily Wrapping Capacity
Robotic pallet wrappers are designed for high-volume operations. On a single charge, machines like the Sfera easy arm wrapping robot can wrap approximately 300 pallets before requiring a recharge or battery swap. This capacity ensures continuous operation throughout standard work shifts.Â
Efficiency in High-Density Pallet Environments
Robotic pallet wrappers excel in settings where multiple pallets are queued for wrapping. Unlike stationary turntable wrappers that necessitate loading and unloading for each pallet, robotic wrappers navigate directly to the pallet's location. This mobility eliminates the need to transport goods to a fixed point, significantly reducing handling time and labor costs. By automating the pallet wrapping phase, businesses can minimize downtime and enhance overall productivity.Â
Space-Saving Design
Space is a valuable asset in any warehouse. Robotic pallet wrappers offer a compact solution that minimizes storage requirements when not in use. Their design allows them to be easily stored away, freeing up valuable floor space for other critical operations. This adaptability ensures that the workspace remains organized and efficient.Â
Versatility with Oversized Loads
One of the standout features of robotic pallet wrappers is their ability to handle oversized or irregularly shaped items that traditional turntable wrappers cannot accommodate. Their mobility and flexible wrapping parameters make them ideal for securing large products, ensuring stability and protection during transit. This versatility is crucial for businesses dealing with a diverse range of product sizes and shapes.Â
Impressive Wrapping Speeds
Performance is a key consideration when integrating new equipment. Robotic pallet wrappers do not disappoint, with models capable of wrapping a standard pallet in approximately 1 minute and 20 seconds. Notably, this speed isn't even at the machine's maximum capability, indicating potential for even faster wrapping times. In practical scenarios, two full pallets can be wrapped in just 3 minutes, and a third pallet in just over 5 minutes, all without the need to unload and reload as required with turntable wrappers.
Reliability and Maintenance
Robotic wrappers generally demand less maintenance compared to traditional turntable wrappers. The absence of components like turntables or chains reduces the risk of mechanical issues and the need for part replacements. For example, the Sfera easy arm wrapping robot's design minimizes potential points of failure, enhancing overall reliability.Â
Conclusion
Investing in robotic pallet wrappers like the Atlanta Stretch Neos or the Sfera easy arm wrapping robot can substantially boost packaging efficiency. By fine-tuning operational settings, businesses can achieve optimal wrapping speeds while maintaining load integrity. The combination of high-speed performance, substantial daily capacity, and reduced maintenance makes these machines a valuable asset in modern packaging operations.
