Posted 18 Sat

The Difference Between Semi-Automatic, Automatic, and Fully Automatic Pallet Wrappers

The Difference Between Semi-Automatic, Automatic, and Fully Automatic Pallet Wrappers

The Difference Between Semi-Automatic, Automatic, and Fully Automatic Pallet Wrappers

When it comes to pallet wrapping, choosing the right equipment for your operation can significantly impact productivity, cost, and efficiency. Pallet wrappers are essential for securing goods for transportation, but they come in three main types: semi-automatic, automatic, and fully automatic. Here, we break down the differences to help you make an informed decision.


1. Semi-Automatic Pallet Wrappers

Overview:
Semi-automatic pallet wrappers are ideal for operations with moderate packaging needs. They require some level of human intervention to complete the wrapping process.

Key Features:

  • The operator manually places the pallet on the turntable or in the wrapping zone.

  • The wrapping cycle is started by the operator, often using a control panel or remote.

  • Once the wrap is complete, the operator must cut and secure the film manually.

  • Some models offer upgrades such as a turntable system that allows the user to tie the wrap to the turntable itself through a webbing device.

How It Works: A semi-automatic pallet wrapping machine requires minimal user interaction with the pallet. The operator attaches the stretch wrap film to the pallet or goods and starts the machine. The wrap moves through the predetermined cycle it has been set to, including the top wrap cycle. Once the wrapping is complete, the operator cuts the film and removes the pallet.

Best For:

  • Small to medium-sized businesses.

  • Operations wrapping up to 30 pallets per day.

  • Businesses with budget constraints but still wanting to improve efficiency over manual wrapping.

Advantages:

  • Lower cost compared to automated options.

  • Simple to operate and maintain.

  • Versatile for various pallet sizes and shapes.

  • Less complex maintenance than fully automated models.

Limitations:

  • Requires more labour.

  • Slower than automated systems for high-volume operations.

Options for Semi-Automatic Pallet Wrappers:

  • Eva 1500KG Capacity Pallet Wrapping Machine: Advised for 20 pallets a day.

  • Synthesi 2000KG Capacity Pallet Wrapping Machine: Advised for 30 to 40 pallets a day.

  • Mytho PRS Pallet Wrapping Machine: Advised for up to 100 pallets a day.


2. Automatic Pallet Wrappers

Overview:
Automatic pallet wrappers reduce operator involvement by automating key parts of the process. They strike a balance between efficiency and cost.

Key Features:

  • The operator loads the pallet, and the machine takes over from there.

  • The film is automatically applied, cut, and secured at the end of the cycle.

  • Some models can integrate with conveyors for seamless pallet handling.

  • The machine automatically attaches wrap to the pallet, adjusts to the top of the pallet, and wraps it without any manual input.

How it works: With an automatic machine, you place the pallet down, once you loading device is removed form the pallet you press the start button on the remote or machine, the machine attached the wrap, wraps the pallets to the desired settings then cuts the film off. 

Best For:

  • Medium to high-volume operations.

  • Businesses looking to reduce labour costs while increasing throughput.

Advantages:

  • Faster and more consistent wrapping compared to semi-automatic models.

  • Reduces operator fatigue.

  • Some customization options for wrapping cycles.

  • Improves productivity by eliminating the need for operators to get off the forklift.

Limitations:

  • Higher initial cost than semi-automatic models (starting at ~$20,000 compared to ~$6,500 for a semi-automatic machine).

  • Still requires an operator to load and unload pallets (unless conveyor-integrated).

Options for Automatic Pallet Wrappers:

  • Our automatic pallet wrapping options include the Mytho S Ayra, The Lybra Auto and Lybra S, the Mytho Auto, and the more basic setups with the Mytho A.


3. Fully Automatic Pallet Wrappers

Overview:
Fully automatic pallet wrappers are the pinnacle of packaging automation. These machines handle the entire wrapping process without any manual intervention.

Key Features:

  • Pallets are loaded and unloaded automatically, often via conveyors or robotic systems.

  • The machine performs all tasks, including wrapping, cutting, and securing the film.

  • Can be integrated into a fully automated production line.

How to works: An automatic machine fully automates the process, a pallet is placed  on the conveyer or taken with a mobile robot, or assembled as a pallet further up the line, it wraps the pallets, then sends it out the other side of the wrapping station. which is typically the end of the line. 

Best For:

  • High-volume operations requiring continuous, fast, and consistent pallet wrapping.

  • Businesses with the need for minimal labour involvement.

  • Large-scale industries such as logistics, manufacturing, and distribution.

Advantages:

  • Maximum efficiency and throughput.

  • Eliminates manual intervention, reducing labour costs.

  • Consistent wrapping quality and reduced film waste.

Limitations:

  • High upfront cost and installation requirements.

  • Requires significant space and setup for integration.

  • More complex maintenance compared to semi-automatic or automatic models.

Options for Fully Automatic Pallet Wrappers:

  • The best options for fully automatic pallet wrappers include the Mytho A, The Revolution, the Omega, and the Nova by Atlanta Stretch.


What’s the Difference Between Semi-Automatic and Automatic Machines?

Typically, semi-automatic pallet wrapping machines are more suitable as entry-level units, recommended for operations wrapping between 20 to 100 pallets per day. They are available from around $6,500, whereas an entry-level automatic machine starts at $20,000.

A semi-automatic machine can also complement an existing infrastructure. For example:

  • A fully automatic machine may be used for high-volume pallet wrapping, while a semi-automatic machine is used for repacking pallets and ad-hoc jobs.

  • Some businesses may need a semi-automatic machine for employees with physical limitations, such as a bad back, to assist in wrapping tasks more efficiently.

 


It Really Comes Down to Volume and Workload

Automatic pallet wrappers are more suitable for high-volume users looking to improve productivity. These machines allow forklift operators to place the pallet, press a remote button, and let the machine attach the film and start wrapping automatically.

However, semi-automatic machines remain popular with high-volume users because businesses can invest in two or three semi-automatic machines for the price of one automatic machine. This approach provides:

  • Greater flexibility in handling different wrapping needs.

  • A lower investment cost.

  • Machines that are easier to maintain and repair compared to fully automated models.


Not Sure What Type of Pallet Wrapping Machine You Need?

Get in touch with us today, and one of our friendly staff will assist you. We stock a wide range of pallet wrappers, both semi-automatic and fully automatic, and would be happy to answer any questions you may have. MPS Packaging Australia has been in the business for almost 50 years, so you can trust in our expertise and support.

We look forward to working with you!